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CTRI Number  CTRI/2026/01/100895 [Registered on: 12/01/2026] Trial Registered Prospectively
Last Modified On: 11/01/2026
Post Graduate Thesis  Yes 
Type of Trial  Interventional 
Type of Study   Medical Device
Dentistry 
Study Design  Randomized, Parallel Group Trial 
Public Title of Study   A study comparing two types of clear aligners for correcting crowded lower front teeth in adults 
Scientific Title of Study   Evaluation of the efficacy of Direct 3D-printed aligners with that of Thermoformed aligners in resolving lower anterior crowding among adults- A single-blind randomized controlled trial 
Trial Acronym  NIL 
Secondary IDs if Any  
Secondary ID  Identifier 
NIL  NIL 
 
Details of Principal Investigator or overall Trial Coordinator (multi-center study)  
Name  Muhammed Vasil U N 
Designation  Junior Resident 
Affiliation  Government dental college, Kozhikode 
Address  Room no 21, Department of Orthodontics, Government Dental College, Kozhikode

Kozhikode
KERALA
673008
India 
Phone  9947972079  
Fax    
Email  muhammedvasilun@gmail.com  
 
Details of Contact Person
Scientific Query
 
Name  Dr Praveen S 
Designation  Head of the department 
Affiliation  Government dental college, Kozhikkode 
Address  Department of Orthodontics, Government Dental College, Kozhikode

Kozhikode
KERALA
673008
India 
Phone  9846274491  
Fax    
Email  Orthonair@gmail.com  
 
Details of Contact Person
Public Query
 
Name  Dr Praveen S 
Designation  Head of the department 
Affiliation  Government dental college, Kozhikkode 
Address  Department of Orthodontics, Government Dental College, Kozhikode

Kozhikode
KERALA
673008
India 
Phone  9846274491  
Fax    
Email  Orthonair@gmail.com  
 
Source of Monetary or Material Support  
Government Dental College, Government Medical College Campus, Kozhikode, Kerala - 673008  
 
Primary Sponsor  
Name  Muhammed Vasil U N 
Address  Room no 21, Department of Orthodontics, Government Dental College, Kozhikode, Kerala - 673008 
Type of Sponsor  Other [self] 
 
Details of Secondary Sponsor  
Name  Address 
NIL  NIL 
 
Countries of Recruitment     India  
Sites of Study  
No of Sites = 1  
Name of Principal Investigator  Name of Site  Site Address  Phone/Fax/Email 
Dr Muhammed Vasil U N  Government Dental College, Kozhikode  Room no 21, Department of Orthodontics, Government Dental College, Kozhikode
Kozhikode
KERALA 
9947972079

muhammedvasilun@gmail.com 
 
Details of Ethics Committee  
No of Ethics Committees= 1  
Name of Committee  Approval Status 
Institutional Ethics Committee Government Dental College, Kozhikode  Approved 
 
Regulatory Clearance Status from DCGI  
Status 
Not Applicable 
 
Health Condition / Problems Studied  
Health Type  Condition 
Patients  (1) ICD-10 Condition: K088||Other specified disorders of teethand supporting structures,  
 
Intervention / Comparator Agent  
Type  Name  Details 
Intervention  Direct 3D-Printed Aligners  After the pre-treatment evaluation Digital intraoral scans will be taken using a high-precision intraoral scanner (Helios-500, Changzhou Sifary Medical Technology, China) and create a 3D digital model. Both dental arches and supporting tissues will be scanned. Once the scanning procedure is completed, it is then converted into the Standard Tessellation Language (STL) files. The STL files are then imported into DAD (Direct Aligners Design) Software, where virtual treatment planning is made. The software automatically generates the number of aligners necessary to reach the final predictive model. Once planning is completed, the aligners will be directly 3D-printed using biocompatible resin-based material TA-28 (Graphy, Geumcheon-gu Seoul, South Korea) in a 3D DLP (Digital Light Processing) printer - AccuFab-D1s (Shining 3D, Hangzhou, Zhejiang, China). Once 3D fabrication is completed, it is UV cured by using Tera Harz Cure (Graphy, Geumcheon-gu Seoul, South Korea) The aligners will replace every 10 days, and patients will be instructed to wear the clear aligners at least 20 hours/day. Orthodontic appointments will be scheduled every month.  
Comparator Agent  Thermoformed Aligners  Digital intraoral scans will be taken using a high-precision intraoral scanner (Helios-500, Changzhou Sifary Medical Technology, China) and create a 3D digital model, and prepare for digital setup. Digital setup will be performed using MAESTRO3D software (AGE Solutions, Italia) Attachment architecture will be standardized with MAESTRO3D software (AGE Solutions, Italia) The digital models generated by the software will be printed using a 3D printer AccuFab-D1s (Shining 3D, Hangzhou, Zhejiang, China) using the resin material Phrozen 4k (Phrozen Tech Co., Ltd. Hsinchu City, Taiwan (R.O.C.)) Clear aligners will be fabricated using a 0.75-mm biocompatible thermoplastic transparent sheet Scheu Duran (SCHEU-DENTAL Am Burgberg, Iserlohn, Germany) using a vacuum forming machine. Aligner trimming, polishing, disinfecting, packing, and delivering to the patient will be done for each case. In the first appointment, the first aligners will be applied after attachment bonding using the attachments template, The attachments will be made using Universal Light-Cured Radiopaque Flowable Composite G-ænial™ Universal Flo (GC Corporation, Bunkyo-ku, Tokyo, Japan) Instructions will be given to wear the aligners 20 hours a day Patients will be instructed to wear each aligner for 10 days Patient will be reviewed at every month. 
 
Inclusion Criteria  
Age From  20.00 Year(s)
Age To  30.00 Year(s)
Gender  Both 
Details  Patients with fully erupted permanent dentition (excluding
third molar) irrespective of gender
Healthy, compliant and motivated patients who can visit clinic regularly.
Angle’s class I malocclusion with Mild to Moderate lower anterior crowding.
Non extraction treatment plan.
No history of previous orthodontic treatment.  
 
ExclusionCriteria 
Details  Gross gingival/periodontal problems in lower anterior teeth
Presence of dental anomalies in the lower anterior teeth
Patients with craniofacial syndromes or genetic disorders affecting dentofacial development
Prosthetic replacements in lower anterior teeth 
 
Method of Generating Random Sequence   Computer generated randomization 
Method of Concealment   Sequentially numbered, sealed, opaque envelopes 
Blinding/Masking   Participant Blinded 
Primary Outcome  
Outcome  TimePoints 
Change in the Little’s Irregularity Index  at baseline (T0), 2 months(T1), 4 months(T2) and post-treatment(T3) 
 
Secondary Outcome  
Outcome  TimePoints 
Rate of correction of crowding  4 weeks, 8 weeks, 12 weeks, 16 weeks ,20 weeks, 24 weeks 
Treatment Duration Comparison  24 weeks 
Comparison of Number of Aligners Used   24 weeks 
Change in Mandibular Incisor Inclination (IMPA)   24 weeks 
Change in mandibular inter-canine width   24 weeks 
Amount of Interproximal Reduction (IPR)  24 weeks 
 
Target Sample Size   Total Sample Size="20"
Sample Size from India="20" 
Final Enrollment numbers achieved (Total)= "Applicable only for Completed/Terminated trials"
Final Enrollment numbers achieved (India)="Applicable only for Completed/Terminated trials" 
Phase of Trial   Phase 3 
Date of First Enrollment (India)   02/02/2026 
Date of Study Completion (India) Applicable only for Completed/Terminated trials 
Date of First Enrollment (Global)  Date Missing 
Date of Study Completion (Global) Applicable only for Completed/Terminated trials 
Estimated Duration of Trial   Years="1"
Months="6"
Days="0" 
Recruitment Status of Trial (Global)   Not Applicable 
Recruitment Status of Trial (India)  Not Yet Recruiting 
Publication Details   N/A 
Individual Participant Data (IPD) Sharing Statement

Will individual participant data (IPD) be shared publicly (including data dictionaries)?  

Response - NO
Brief Summary   The purpose of the study is to compare the efficacy of direct 3D-printed aligners and thermoformed aligners in resolving mild to moderate lower anterior crowding in adult patients. The study aims to evaluate the changes in littles irregularity index along with rate of correction of crowding, treatment duration comparison, number of aligners used, change in mandibular incisor inclination, change in mandibular inter-canine width and amount of interproximal reduction needed
The null hypothesis states that there is no significant difference in the efficacy in the correction of lower anterior crowding with direct 3D-printed aligners and thermoformed aligners.
 
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